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Horizontal Vibrating Screen

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Price:$580.00-$4,500.00/Set

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Linear motion 7 levels of separation More than 96% screening efficiency

Screen Mesh: 10 mm - 400 mesh (38 microns)

Width: 500-1500mm

Length: 2000-4000mm

Capacity: 10Kg-10Tons/Hour

Layer(s): 1-6 Layers

Motor Power: 2*(0.4-3.7)kw(Ordinary type or explosion-proof type optional)

Deck inclination: Horizontal or slightly inclined 0° to 5°

Applications: For smaller pore size screening (wet or dry), fines removal (desliming) or heavy media recovery.

Commitment: Free Shipping/5 Days Delivery/30-Day Returns/Support Customization

Introduction of Horizontal Vibrating Screen

Horizontal vibrating sieve is a kind of screening equipment using horizontal vibrating screen surface. The screen surface is composed of multi-layer or multi-layer screen mesh, which can separate the material into different particle sizes. The material is fed into the screen surface from the top, and when it goes along the As the surface moves, the vibrating motion causes smaller particles to fall through the screen holes while larger particles remain on the screen surface.

The horizontal vibrating screen is specially designed for high output, used for screening, impurity removal, grading, and can provide a screening area of 500mm to 1,500mm wide and 1,500 to 4,000mm long, allowing a processing capacity of up to 20 tons/hour, usually For smaller pore size screening (wet or dry), fines removal (desliming) or heavy media recovery. These screens are designed to handle large volumes of material and can be customized to meet specific requirements such as screen size, screen type and platform configuration.

Types of Horizontal Vibrating Screen

Air-cooled horizontal vibrating screen: The fan cooling system and natural cooling are added to reduce the temperature of the material at the same time. It is suitable for high-temperature materials and can be screened after effectively reducing the temperature of the material.

Suspended horizontal vibrating screen: the screening equipment that can be installed in the air can save the space of the screening site.

Silo-type horizontal vibrating screen: equipped with a feeding bin, the feeding speed can be controlled by adjusting the plug-in of the feeding bin.

Working Priciple of Horizontal Vibrating Screen

Horizontal vibrating screen uses two horizontal vibration motors to excite the vibration source, so that the material is thrown up on the screen, and at the same time moves forward in a straight line. , sieve out several specifications of the sieve above and below the sieve, and the finished materials are discharged from their respective outlets.

Benefits of Horizontal Vibrating Screen

Efficient

Large screening area, can provide screening area from 500mm to 1,500mm wide and 1,500 to 4,000mm long, with large material throughput and throughput.

Precise screening

The horizontal movement of the screen deck and the use of gravity help ensure an even distribution of material across the screen, resulting in more precise screening and fewer blind holes.

7 levels of separation

It can realize multi-layer screening at the same time, and can install up to 6 layers of screens with different meshes. One product can screen 2-6 different grades or specifications at the same time.

Low maintenance

The design is relatively simple and requires minimal maintenance. They generally have fewer moving parts than other types of vibrating screens, reducing the risk of mechanical failure.

Space-saving design

Tend to be compact and space-saving in design, which makes them suitable for use in smaller facilities or where space is limited.

Customizable

Horizontal vibrating screens can be customized to meet specific requirements such as screen size, deck configuration and material handling options.

Difference Between Horizontal Vibrating Screen and Inclined Vibrating Screen

The main difference between horizontal vibrating screens and inclined vibrating screens is the orientation of the screen decks. In a horizontal vibrating screen, the screen surface is parallel to the ground, while in an inclined vibrating screen, the screen surface is at an angle.

1. Screening capacity: Inclined vibrating screens generally have a higher screening capacity than horizontal vibrating screens because gravity helps material movement.

2. Material movement: The material moves in a straight line or straight line on the horizontal vibrating screen, while on the inclined vibrating screen, the material moves in a circle along the screen surface.

3. Screening efficiency: Due to gravity and circular motion of materials, inclined vibrating screens tend to have higher screening efficiency than horizontal vibrating screens.

4. Footprint: Horizontal vibrating screens are generally more compact and require less floor space than inclined vibrating screens.

5. Material flow direction: The inclined vibrating screen is more suitable for materials that need to be conveyed or conveyed vertically, while the horizontal vibrating screen is more suitable for materials that need to be conveyed or conveyed horizontally.

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Technical Parameters of Horizontal Vibrating Screen

odel Layer Screening Area
(mm)
Mesh Size
(mesh)
Particle Size
(mm)
Capacity
(t/h)
Power
(kw)
Vibration Direction Angle
(°)
Screen Inclination
(°)
Dual Amplitude
DZSF-520 1-6 layers 500*2000 2-400 0.074-10 ≤3 0.37×2 45-60 0-7 3-4.5
DZSF-525 500*2500 ≤5 0.37×2
DZSF-612 600*1200 ≤8 0.37×2
DZSF-1020 1000*2000 ≤12 0.75×2
DZSF-1025 1000*2500 ≤16 0.75×2
DZSF-1030 1000*3000 ≤20 1.1×2
DZSF-1224 1200*2400 ≤23 1.5×2
DZSF-1525 1500*2500 ≤28 1.5×2
DZSF-1530 1500*3000 ≤32 2.2×2

Structure of Horizontal Vibrating Screen

Horizontal vibrating screen is mainly composed of screen box, screen frame, screen mesh, vibration motor, motor pedestal, vibration damping spring, bracket and so on.

1. Screen box: It is welded by several kinds of steel plates with different thicknesses. It has certain strength and rigidity and is the main component of the screen machine.

2. There are two types of screen frames: one is made of pine or wood with less deformation, which is mainly used to keep the screen flat and achieve normal screening. The other is made of welded profiles, and the screen is not easy to loosen.

3. Feeding port: There are two kinds of feeding ports, one is conventional feeding port, and the other is feeding port with distributor (which can quickly distribute the material on the entire section of the screen, and the screening is more efficient. thorough).

4. Discharge port: Different discharge ports can be designed according to different production process requirements of manufacturers to meet the needs of customers.

5. Screen: There are low carbon steel, stainless steel wire and other material screen or plate mesh screen.

6. Vibration motor: level 6.

7. Vibration damping spring: prevent the vibration from being transmitted to the ground, and support the full weight of the screen box at the same time. When installing, the spring must be perpendicular to the ground.

Available Options

Horizontal vibrating screens can be customized in many ways to meet specific requirements and applications, the following are some common customization options:

1. Sieve surface configuration: configurable as single or multiple layers, depending on the application. Multiple decks can be used to separate materials into different sizes or grades.

2. Sieve surface material: it can be selected according to the specific use and the material to be sieved. Common materials include woven wire mesh, perforated panels, and synthetics.

3. Screen area: The screen area can be customized to meet specific throughput requirements. Larger screen surface area generally results in higher throughput and better screening efficiency.

4. Vibration characteristics: The vibration characteristics of the screen can be customized by adjusting the vibration amplitude, frequency, and direction. This helps to optimize the screening process and improve material flow.

5. Material Handling Options A range of material handling options can be customized including feeders, conveyors and discharge chutes.

6. Mounting options: Can be mounted in a variety of ways, including mounted on a stand, hung from an elevated structure, or mounted on a mobile frame for easy portability.

Application of Horizontal Vibrating Screen

Horizontal vibrating screens are used in a wide range of industries for material screening, grading and sorting. Common applications include:

1. Aggregate processing: It is widely used in the aggregate processing industry to screen and sort sand, gravel, gravel, recycled concrete and other materials.

2. Mining industry: used in mining operations to screen and sort minerals, including coal, iron ore and precious metals.

3. Chemical processing: used in the chemical processing industry to screen and sort powdery, granular, and chemical materials.

4. Food processing: It is used in the food processing industry to screen and sort foods such as grains, nuts, and seeds.

5. Recycling: For recycling operations, screening and sorting of various materials including plastic, paper and metal.

6. Construction: It is used in the construction industry to screen and sort asphalt, concrete, rocks and other materials.

7. Pharmaceuticals: used in the pharmaceutical industry for screening and sorting of powdery and granular materials.

Customer Case

Screening products Proportion Mesh size Capacity
kg/h
Model
Millet 0.15 250 mesh 600 DZSF-515-2s
Quartz sand 1.6 70 mesh 30000 DZSF-1540-3s
Raisin 0.83 60 mesh 6000 DZSF-520-1s
Sunflower seeds 0.04 80 mesh 7100 DZSF-525-1s
Plastic particles 0.95 3 mm 500 DZSF-515-2s
Flour 0.6 24 mesh 1500 DZSF-515-3S
Iron ore powder 2.3 150 mesh 10000 DZSF-1020-3s
Slag 4 5 mm 10000 DZSF-1020-1s
Sawdust 0.2 80 mesh 18000 DZSF-1030-3S
Corundum 4 60 mesh 300 DZSF-515-1S
Wood flour 0.4 120 mesh 2000 DZSF-1036-4s
Activated carbon 0.8 36 mesh 500 DZSF-515-1s
Sawdust 0.2 80 mesh 18000 DZSF-1030-3S
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