strong>Chili sauce screening machine is used to remove chili seeds, pepper skin, lumps and impurities from chili sauce during processing. It helps improve sauce smoothness, filling accuracy and final product quality.
During chili sauce production, raw materials often contain coarse particles such as pepper seeds, pepper skin residue, fiber, spice fragments or agglomerated paste formed during mixing and cooking. If these impurities are not removed in time, they may affect product texture, bottle filling accuracy, nozzle operation and final appearance quality. Uneven sauce consistency may also influence customer experience and reduce product uniformity between batches. Using a chili sauce screening machine can help manufacturers improve production efficiency and maintain stable quality standards in continuous processing lines.
The chili sauce enters the screening surface through inlet port. The vibration motor generates three-dimensional movement, allowing fine sauce to pass through the mesh quickly, while seeds, skins and oversized particles are discharged separately.
Chili sauce screening machines can be selected based on production scale, sauce viscosity, impurity levels, and filtration fineness. The mainstream types are vibrating screens, direct-discharge screens, and drum screens, all made of 304 stainless steel, ensuring safety, hygiene, and easy cleaning.
Vibrating Screen: Utilizes high-frequency three-dimensional vibration for fine screening of the sauce. Suitable for small to medium-sized chili sauce production, it filters chili seeds, finely broken chili skins, and small lumps.
Direct Discharge Screen: Features a straight-through structure, eliminating material residue dead zones and providing faster discharge speed, suitable for continuous production lines. Primarily focused on rapid impurity removal, it is suitable for large-scale filtration of medium-volume chili sauce production. Trommel Screen: Uses rotating drums for coarse screening and impurity removal. Primarily used in the pre-treatment stage of large production lines, it removes large pieces of chili skin, chili stems, hard lumps, and other coarse impurities.
| Model | Effective Dia(mm) | Screen Area(㎡) | Mesh Count | Feed Size(mm) | Vibration(rpm) | Power(kw) | Layers | Overall Size(mm) |
|---|---|---|---|---|---|---|---|---|
| DH-600 | Φ560 | 0.24 | 2-500 | <Φ10 | 1500 | 0.18 | 1-5 | 780×780×680 |
| DH-800 | Φ760 | 0.45 | 2-500 | <Φ15 | 1500 | 0.25 | 1-5 | 990×990×750 |
| DH-1000 | Φ930 | 0.67 | 2-500 | <Φ20 | 1500 | 0.37 | 1-5 | 1200×1200×820 |
| DH-1200 | Φ1130 | 1.0 | 2-500 | <Φ20 | 1500 | 0.55 | 1-5 | 1420×1420×900 |
| DH-1500 | Φ1430 | 1.6 | 2-500 | <Φ30 | 1500 | 0.75 | 1-5 | 1740×1740×980 |
| DH-1800 | Φ1760 | 2.43 | 2-500 | <Φ30 | 1500 | 1.1 | 1-5 | 2050×2050×1100 |
| DH-2000 | Φ1960 | 3.01 | 2-500 | <Φ30 | 1500 | 1.5 | 1-5 | 2250×2250×1200 |
| Model | Power(kw) | Screen Dia(mm) | Effective Area(㎡) | Overall Size(mm) | Capacity(t/h) |
|---|---|---|---|---|---|
| ZPS-600 | 0.18 | 520 | 0.2124 | 740×600×560 | 3-10 |
| ZPS-800 | 0.25 | 720 | 0.4072 | 1010×800×600 | 5-15 |
| ZPS-1000 | 0.37 | 890 | 0.6221 | 1200×970×640 | 8-20 |
| ZPS-1200 | 0.55 | 1090 | 0.9331 | 1430×1170×700 | 10-25 |
| ZPS-1500 | 0.75 | 1390 | 1.5175 | 1780×1470×760 | 15-30 |
| Model | Capacity(t/h) | Power(kw) | Feed Size(mm) | Drum Dia(mm) | Drum Length(mm) | Overall Size(mm) |
|---|---|---|---|---|---|---|
| GTS1015 | 50 | 3.0 | ≤300 | 1000 | 1500 | 3390×1400×2140 |
| GTS1020 | 100 | 4.0 | ≤300 | 1000 | 2000 | 3860×1400×2140 |
| GTS1225 | 160 | 5.5 | ≤350 | 1200 | 2500 | 4146×1600×2680 |
| GTS1530 | 250 | 7.5 | ≤400 | 1500 | 3000 | 4460×1900×2820 |
| GTS1545 | 350 | 11 | ≤400 | 1500 | 4500 | 5960×1900×3080 |
| GTS1848 | 450 | 15 | ≤450 | 1800 | 4800 | 6500×2200×3300 |
| GTS2055 | 600 | 22 | ≤500 | 2000 | 5500 | 7200×2400×3600 |
Stainless Steel: Made of SUS304 or SUS316 stainless steel, suitable for food processing environments.
Anti-Clogging Design: Special screen cleaning system helps prevent sticky sauce from blocking the mesh.
Continuous Production: Can be connected directly with pumps, mixers and filling machines.
Easy Cleaning: Quick disassembly structure allows fast washing and maintenance. Custom Mesh Size: Different mesh sizes available according to sauce fineness requirements.
The chili sauce screening machine is widely used in food processing industries where sauce consistency, impurity removal, and product smoothness are required.
Hot Sauce Factory: Hot sauce production often involves multiple ingredients such as chili, vinegar, garlic, and spices. The screening machine helps separate coarse particles and undissolved materials, ensuring a stable and consistent final product.
Seasoning Paste Industry: For thick seasoning products such as chili paste, bean paste, garlic paste, and mixed condiment pastes, the screening machine helps eliminate agglomerates and coarse particles formed during mixing or fermentation. This improves uniformity and prevents clogging in downstream packaging equipment.
Food Processing Plants: In large-scale food processing factories, chili sauce screening machines are integrated into continuous production lines together with mixers, pumps, and filling machines.
In short, the chili sauce screening machine is a professional equipment that integrates impurity removal, filtration and fining, and its role in the chili sauce production process is irreplaceable.It helps improve chili sauce quality, reduce impurities, and ensure stable continuous production in both small workshops and large food factories.
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