The Solid-Liquid Separator is a high‑efficiency screw‑press dewatering system designed to separate solid matter from liquid suspensions across a wide range of industrial applications. Whether you're processing livestock manure, digestate, food waste, or industrial sludge, this machine delivers dry solids for disposal or reuse and clean liquid for irrigation or further treatment.
Built with durable stainless steel components and powered by a low‑speed, high‑torque gear motor, our separator achieves dry matter content of up to 40–50% in the solid phase, significantly reducing waste volume and hauling costs.
| Feature | Benefit |
|---|---|
| Screw‑press extrusion technology | Continuous operation with minimal labor; no coagulants required |
| Stainless steel wedge‑wire screen | Self‑cleaning design; multiple mesh sizes (0.25–1.0 mm) for different solid types |
| Heavy‑duty geared motor | Low speed (5–15 RPM) = low wear, long service life, energy efficiency |
| Integrated hopper with overflow protection | Stable feed without sensors; handles variable input consistency |
| Adjustable counter‑pressure cone | Control dryness of output solids to suit your application |
| Electrical overload & leakage protection | Safe operation; minimal downtime |
Unlike centrifugal or belt‑filter separators, the screw‑press design operates at low speed, reducing maintenance costs and noise. It handles high solid content (up to 15% dry matter input) without clogging, and the stainless steel screen requires no cleaning chemicals—just a simple water rinse.
| Model | Motor Power | Capacity (m³/h)* | Screen Diameter | Weight | Dimensions (L×W×H) |
|---|---|---|---|---|---|
| FR‑180 | 4 kW | 5 | 180 mm | 230 kg | 1800×1300×500 mm |
| FR‑200 | 5.5 kW | 7 | 200 mm | 360 kg | 2100×1400×500 mm |
| FR‑280 | 7.5 kW | 12 | 280 mm | 400 kg | 2300×1400×600 mm |
| FR‑300 | 7.5 kW | 15 | 300 mm | 420 kg | 2400×1400×600 mm |
| FR‑400 | 11 kW | 20 | 400 mm | 600 kg | 2700×1400×800 mm |
Capacity varies with input dry matter content and material type. Please consult our engineers for application‑specific recommendations.
Screen Options: 0.25mm, 0.50mm, 0.75mm, 0.90mm wedge‑wire screens available.
Materials of Construction: 304 or 316L stainless steel contact parts (standard); carbon steel housing available for budget‑conscious projects.
Feed: Material is pumped or gravity‑fed into the hopper, which maintains a consistent head pressure for uniform feeding.
Conveying & Compression: The screw conveyor rotates at low speed, moving material toward the discharge end. As the screw pitch decreases, the volume inside the housing reduces, creating mechanical compression.
Filtration: Liquid is forced through the wedge‑wire screen and collected in the drain pan. The screen's slot design prevents clogging and allows continuous flow.
Discharge: The compressed solids exit through the adjustable counter‑pressure cone. By adjusting the cone pressure, operators control the dryness of the output solids—higher pressure = drier solids.
Our Solid‑Liquid Separators are used in:
| Industry | Application |
|---|---|
| Agriculture | Pig, cow, chicken manure dewatering; biogas digestate separation |
| Food Processing | Fruit/vegetable pulp dewatering; juice extraction; brewery spent grain |
| Wastewater Treatment | Sludge thickening; industrial effluent treatment |
| Biogas Plants | Digestate separation for fertilizer production |
| Municipal Waste | Kitchen waste dewatering; garbage pretreatment |
| Chemical & Pharmaceutical | Sludge dewatering; product recovery |
Solid phase: Organic fertilizer, animal bedding, fuel pellets, composting feedstock
Liquid phase: Irrigation water, flush water recycling, further treatment
10+ Years Manufacturing Experience – Built in our ISO‑certified factory in Henan, China.
Turnkey Support – We provide operation videos, installation manuals, and 24/7 technical support.
Global Shipping – Export packing (plastic film + steel/wooden cases) for sea freight; small units can ship by DHL.
1‑Year Warranty – Full coverage on core components; spare parts available year‑round.
Customization – Choose screen mesh, material (304/316L), motor voltage (220V/380V/415V), and capacity to match your site requirements.
Tell us your material type, daily processing volume, and target dry matter content. We'll recommend the right model and provide a competitive quote within 24 hours.
Q: What materials can this separator handle?
A: Cow dung, pig manure, chicken litter, digestate, food waste, fruit pulp, sludge, and most organic slurries with dry matter between 1–15%.
Q: Can I adjust the dryness of the output solids?
A: Yes. The counter‑pressure cone is adjustable. Higher pressure yields drier solids but reduces throughput. Our engineers can help you find the optimal setting.
Q: How often does the screen need cleaning or replacement?
A: The wedge‑wire screen is self‑cleaning. Depending on your material, a simple water rinse every 8–24 hours is typical. Screen life is 3–5 years under normal use.
Q: Do you offer smaller units for farms?
A: Yes. Our FR‑180 model processes 5 m³/h and weighs only 230 kg—ideal for small to medium farms.
Q: What's your delivery time?
A: Standard models: 15–20 days. Custom orders: 30–45 days. We stock common spare parts for immediate shipment.
Address:China,Yanjin county forest park gate to the west 1000 meters north road.
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